U.S. Off-Highway Electric Vehicles Market Size & Share Analysis - Trends, Drivers, Competitive Landscape, and Forecasts (2025 - 2032)

U.S. Off-Highway Electric Vehicles Market Growth Factors

Growing Focus in Sustainable Practices Is a Key Trend

• Eco-friendly practices are becoming increasingly needed throughout every sector from construction to mining and agriculture.
• Large corporations are implementing sustainability programs for carbon footprint reduction, which primarily involve the adoption of environment-friendly technologies.
• Companies are using electric off-highway vehicles to meet their environmental performance targets and achieve their responsibilities defined in CSR programs.
• Advancements are taking place in both hydraulic systems, along with other components found in electric construction equipment.
• Off-highway electric construction equipment reduces necessary maintenance requirements.
• These vehicles consist of a higher proportion of electronic components, which reduce wear due to their limited moving components.

Stringent Environmental Regulations and Policies Are Major Growth Drivers

• As per the Environmental Protection Agency (EPA), 6,343 million tonnes of carbon dioxide equivalents were emitted by the U.S. in 2022.
• Industries accounted for 23% of the total and 30% of the indirect emissions in the country as a result of electricity consumption in 2022.
• Off-highway vehicles face tighter emissions restrictions from state governments, such as California, to minimize nitrogen oxide (NOx) and particulate matter (PM) emissions.
• The new regulations compel industries to choose electric vehicles because they produce no tailpipe emissions at all.
• The country aims to have 100% ZEV sales by 2035 and net-zero emissions in all sectors by 2045.
• The reduction of carbon footprint pressure affects multiple sectors.
• Electric vehicles enable industries, including construction, mining, and agriculture, to reach sustainability targets and dodge the penalties resulting from compliance failure.

Range and Battery Life Concerns Are Biggest Major Challenges

• Battery innovations have not kept electric off-highway vehicles from falling behind traditional diesel-powered machinery in terms of range, when operating under intense loads or in challenging environmental conditions.
• The extensive operational requirements, which restrict continuous, long-duration work, pose a barrier to electric off-highway vehicle deployment in large-scale operations.
• Moreover, as electric vehicle batteries age, their operational efficiency and usable range gradually decline.
• Off-highway battery replacement or maintenance costs can prove challenging for industries that operate numerous off-highway vehicles.

U.S. Off-Highway Electric Vehicles Market Segmentation Analysis

Propulsion Analysis

The battery electric vehicle category held the largest market share, of 55%, in 2024. This is because the off-highway sector values fully emission-free BEVs due to industry-wide efforts and stronger emissions rules, along with the growing requirements for sustainability.

The hybrid electric vehicle category will grow at the highest CAGR, of 25%, during the forecast period. This is because off-highway sector benefits from its extensive range of BEV products, while HEVs create special opportunities specifically for places with minimal electric charging infrastructure or restricted battery operation capabilities. HEVs, which integrate an internal combustion engine with electric components, offer longer operational sessions beyond the normal battery life or restricted charging opportunities.

The propulsions analyzed here are:

• Hybrid Electric Vehicle (HEV) (Fastest-Growing Category)
• Battery Electric Vehicle (BEV) (Largest Category)
• Others

Energy Storage Type Analysis

The lithium-ion (Li-Ion) category held the larger market share, of 70%, in 2024, and it will grow at the higher CAGR during the forecast period. This is because Li-ion batteries store energy at higher densities with longer operational lives, while weighing less than lead–acid batteries. The extensive capabilities of off-highway vehicles demand extended ranges and high performances, where Li-ion batteries excel.

The energy storage types analyzed here are:

• Lithium-Ion (Li-Ion) (Larger and Faster-Growing Category)
• Lead–Acid

Energy Storage Capacity Analysis

The <50 kWh category held the largest market share, of 55%, in 2024, and it will grow at the highest CAGR, of 26%, during the forecast period. This is because these variants provides users with space-saving features, affordability, basic maintenance requirements, safety design improvements, and enhanced battery capacities.

The energy storage capacities analyzed here are:

• <50 kWh (Largest and Fastest-Growing Category)
• 50–200 kWh
• >200 kWh

Power Output Analysis

The <50 hp category held the larger market share, of 60%, in 2024, and it will grow at the higher CAGR, of 27%, during the forecast period. The industrial benefits from electric motors arise from their low power necessities, affordability, simple maintenance, and lightweight build. This enables portability and budget accessibility across diverse operations.

The power outputs analyzed here are:

• <50 hp (Largest and Fastest-Growing Category)
• 50–150 hp
• 150–300 hp
• >300 hp

Applications Analysis

The construction category held the largest market share, of 55%, in 2024, and it will grow at the highest CAGR, of 23.5%, during the forecast period. This is because the industry operates multiple types of electric machinery, including electric loaders and electric excavators. The rapid urbanization drives the real estate by accelerating residential and commercial development across the country. As per the Federal Reserve Bank St Louise, construction spending in the country stood at around USD 2.195 trillion in December 2024, compared to around USD 2.184 trillion in November 2024.

The applications analyzed here are:

• Agriculture
• Construction (Largest and Fastest-Growing Category)
• Mining

U.S. Off-Highway Electric Vehicles Market Geographical Analysis

The Western region in the U.S. held the largest market share, of 40%, in 2024. This is because the construction industry in California exists under strong environmental standards and sustainability requirements. Construction sites throughout California and other parts of the West Coast are currently employing electrical power for heavy-duty equipment and vehicles, which include excavators, loaders, and bulldozers.

The Southern region in the U.S. will grow at the highest CAGR, of 24.5%, during the forecast period because of the increasing focus of regional states on automobile-based pollution reduction and fuel performance improvement. Electric off-highway vehicles are gaining popularity because of their extended financial benefits, technological advancements, and improving energy efficiency and haulage power. The expansion of solar and wind capacities in the region will give a further push to off-highway EV adoption in the region.

The regions analyzed in this report are:

• Northeast
• Midwest
• West (Largest Category)
• South (Fastest-Growing Category)

U.S. Off-Highway Electric Vehicles Market Share

The market is consolidated in nature because the leading competitors exercise their technological strength and economies of scale, which creates substantial entry barriers for new market entrants and smaller players. Moreover, the dominant firms extend their sales reach to consumers through physical outlets, authorized dealerships, web platforms, and alternative distribution routes. The market awareness of major players is heightened through their long-established participation, which results in customer loyalty across their product lines.